Ford ED-0028 Thermal Protection Requirements

Automotive Tests

Ford ED-0028 Thermal Protection Requirements

Wire harness materials in accordance with the “Ford ED-0028 Thermal protection requirements” standard developed by Ford Motor Company, as defined by the test method described in the “Ford EY-0128 Electrical and electronic environmental system requirements (non-EMC)” standard or by vehicle-specific heat profile testing, They must be selected to withstand the maximum temperatures for their location in the vehicle. The evaluation should include heating due to maximum steady-state current flow, where applicable.

Ford ED-0028 Thermal Protection Requirements

In the studies to be carried out within this framework, the worst case maximum temperature is found by using the position in the vehicle defined in the list after the table presented in the "High temperature" section of the Ford EY-0128 standard. If the location is not defined in the list, the maximum storage / exposure temperature is selected from the table. Thermal protective coatings can be used to ensure that materials can withstand expected temperatures.

If vehicle-specific temperature information is used, it must be approved for use by an authorized person.

For cable bundles without any heat protection, minimum distances must be observed for cables that will generally withstand temperatures of at least 105 degrees. For example, the wiring harnesses must be 200 mm from the exhaust pipe, turbocharger and muffler, 100 mm from the engine coolant pipe and 100 mm from the exhaust pipe of the engine and cabin heater.

Automotive wiring standards help manufacturers ensure that cables are properly rated for their intended use and are compatible with other vehicle components. These standards also help engineers ensure that automotive wiring is routed safely and efficiently.

The Society of Automotive Engineers (SAE) is the leading organization responsible for developing universally accepted automotive wiring standards. Automotive manufacturers worldwide use these SAE standards and ensure the safety and reliability of vehicles. However, car manufacturing companies continue to determine their own standards and requirements. In this respect, the "Ford ED-0028 Thermal protection requirements" standard plays a vital role in vehicle production.

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